Foam Inlays

It’s simple. Every tool needs its exact right place.

Tool Inserts

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It’s simple. Every tool needs its exact right place. So, we make systems to organize those tools. We hear it time and time again. You have no design input, quotes take too long, production takes too long, it’s too expensive, and when you finally get your product, it’s not right. We’re here to bring order and cleanliness, to create a place for everything, and put everything in its place. Using our custom softwares, databases, and machines, we create a custom shadow board that is based on a quote you received automatically, based on your design input, based on weeks–not months–of production time, and based on our expert, reliable precision. With OSAAP, you’ll bring our German namesake to life–order and cleanliness in your workplace.

Kitting Process

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Our kitting process is simple, as we can custom fit our foam inlays to any application. You pick out the case you want and the tools you need, and we will do the rest. Scanning your tools into our custom CAD software can be done in many ways. We offer multiple tool-scanning options, including both 2D and 3D systems, that will capture an image of your tools for us to upload. For smaller projects, we also offer the option to simply trace your tools and send us the document; once scanned, we can upload your tools to our software and begin design.

Scanning Systems

Quick Turn Around

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Once your design is complete, you will receive your complete manufactured kit within a month. Here at OSAAP, we work with our customers throughout their entire design process, whether it be providing guidance in designing their own board, or designing the board for them, through a collaborative communication process. Every design is different and exciting, and our goal is to create designs that you are proud of.

Contact Us

Have any questions? We can help you.

Our team looks forward to hearing from you. Please contact us for information about your application needs.

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Frequently asked questions

Have questions? We’re here to help

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How Long Does a Foam Shadow Board Last?

Our standard foam will last approximately three years in 24/7 production and much longer as the usage decreases.

The ESD material will last as long visually; however, it should be tested annually for static dissipation.

Can The Standard Foam Material Be Cleaned With Solvents Like Acetone?

Our material is closed cell cross-linked foam that does not absorb moisture. Many customers clean the material with solvents.

If you would prefer another method to clean your foam, our foam is nearly water-proof, and we have tested our foam in a standard, kitchen dishwasher numerous times.

What is the Melting & Flash Point of The Foam Material?

Can the Foam be Supplied With a Hard Back for Vertical Mounting or to Replace a Tray/Tote?

We can apply PVC backer board to the back of your foam board(s) to add rigidity to the foam. This is helpful for mounting foam board vertically or ensuring the foam lies flat and secure on a table.

We use black PVC for our backer board because, like the foam, it is not affected by moisture and can be easily cleaned.

Black PVC backer board is available in 1/8", 1/4", and 1/2" thick.

Can OSAAP Foam Withstand Skydrol's Damaging Properties?

In short, the answer is yes, our foam can withstand the chemical properties of Skydrol. We currently have multiple customers that use our foam paired with Skydrol applications. Our foam is inert, blown-in Nitrogen, so it does not react except under very extreme conditions; the thermal limit of the foam is 500 degrees F. Skydrol leaves a thin film on the exterior of the foam. It does NOT dissolve the material.

Still have questions?